Every machine, its state.
States, cycles and counters for every machine on the line, with the Andon telling you who stopped.
- Equipment monitoring
- Stops and Andon
Industrial vertical
From process to production performance.
States, stops and OEE, process recipes and condition-based maintenance: the Industrial vertical on top of the Suite core.
Orders and recipes in sight.
Order progress, the recipe in use and the next format change, before it comes.
- Process recipes
- Quality and traceability
OEE, scrap and energy per piece.
OEE by machine and shift, scrap and consumption measured against output.
- Production analysis
- Maintenance
Platform core
Acquisition and supervision
- Modbus TCP, OPC UA, BACnet/IP and MQTT through LINK
- REST API v1 with tokens for external applications
- Synoptics, widgets, rules, calculated tags and control loops
- Local history; optional cloud
- Simulated devices, users and permissions
Industrial edition
Performance and production
- Machine states, counters and stop causes
- OEE by machine and shift, Andon page
- Process recipes: format, product, batch
- Condition-based maintenance: hours, cycles, thresholds
- Quality and traceability of batches and orders
Giving context
to machine data.
Datathesys Industrial turns operating variables into objects and workflows that production, quality and maintenance understand.
Industrial modules6 modules
Equipment monitoring
States, cycles, counters and operating conditions organized by asset.
I01Production analysis
OEE and production KPIs by shift, order, product, line and site.
I02Stops and Andon
Stop detection, causes, escalation and immediate visual signaling.
I03Process recipes
Recipe parameters and versions with approval, phases and history.
I04Quality control
Checks, scrap, trends and correlations between quality and process parameters.
I05Maintenance
Conditions, anomalies, interventions and priorities tied to how assets actually behave.
I06Interconnection,
from the field to business systems.
Integration with business systems is done project by project, with STUDIO's REST API v1: reads, writes and tokens.
OTPLCs, machines, sensors
Modbus TCP, OPC UA, BACnet/IP, MQTT
ProductionLink, Studio, Operator
REST API v1, per project
Business systemsERP, MES, WMS, CMMS, QMS
Orders and recipes
Orders, batches and recipes reach the departments in a controlled way, with the recipe module.
Production reporting
States, quantities, times and stops sent back to business systems via API, project by project.
Quality and maintenance
Process events and asset conditions to QMS and CMMS, via API.
Datathesys supports the technical architecture for interconnection and integration. Access to any incentives depends on the overall project and on the checks or appraisals required by the applicable regulations.